District Cooling Plant vs In-Building Chiller Plant: Understanding the Key Differences

Key Differences Between the District Cooling Plant and the In-Building Chiller Plant

Introduction

The United Nations Environmental Program, in its publication titled “District Energy in Cities: Unlocking the Full Potential of Energy Efficiency and Renewable Energy“, stated that:
• Cities account for over 70 percent of global energy use and 40 to 50 percent of greenhouse gas emissions worldwide.
• Half of the cities’ energy consumption is for heating and cooling.
• Building up modern district energy in cities is one of the least expensive and most effective ways to cut down on emissions and primary energy use.

UNEP Report - District Energy in Cities
United Nations Environmental Program (UNEP) Report – District Energy in Cities

Based on the above numbers, there is no doubt that urban comfort cooling in cities has an effect on greenhouse gas emissions around the world. The United Nations Environmental Program (UNEP) is advocating district cooling in cities as a viable solution for decarbonizing urban comfort cooling. The district cooling plant offers many benefits over the conventional in-building chiller plant. In this article, we will explore the key differences between the district cooling plant and the in-building chiller plant.

Schematic of District Cooling System
Schematic of District Cooling System

Definition of a District Cooling Plant

A district cooling plant is a centralized cooling system that provides cooling energy to multiple end-user buildings in a district through a network of chilled water distribution piping. The central chiller plant produces chilled water, which is then circulated through the distribution piping to the buildings that require cooling. The chilled water is then used in the buildings’ HVAC systems for comfort cooling or process cooling.

Definition of an In-Building Chiller Plant

An in-building chiller plant is part of a building’s HVAC system that provides comfort cooling to the building’s occupants. It consists of one or more chillers, pumps, cooling towers, and other components necessary to produce and distribute chilled water throughout the building.

Main Components of a District Cooling System
Main Components of a District Cooling System

District Cooling is a Utility Infrastructure

The district cooling plant is part of a utility infrastructure that supplies chilled water to multiple end-user buildings for the purpose of comfort cooling or process cooling. This makes it different from the in-building chiller plant, which is part of the building’s HVAC system. The district cooling plant is operated and maintained by a third-party provider, whereas the in-building chiller plant is typically managed by the building owner or operator.

Profit Center vs Cost Center

To a district cooling operator, the district cooling plant is a profit center that generates revenue and net income through the sale of cooling energy. The operator is responsible for the operation, maintenance, and repair of the district cooling plant. On the other hand, the in-building chiller plant is part of a building’s HVAC system, and the cost of air conditioning is usually built into the gross rental, calculated on a per-square-foot basis. Therefore, to a building owner, the in-building chiller plant is a cost center that incurs operation and maintenance costs in addition to capital depreciation charges.

Industrial Grade vs Commercial Grade Equipment

A district cooling plant is built to the standards of an industrial plant and utilizes high-efficiency industrial-grade equipment for its process. This robust equipment is designed to operate continuously and reliably with high availability. In contrast, an in-building chiller plant is part of a commercial building and is made up of commercial-grade equipment, which may not be as robust as the equipment used in a district cooling plant.

District Cooling operates 24×7

A district cooling plant is required to operate 24×7 without interruption or disruption. This is because the end-user buildings rely on the district cooling plant for their cooling needs. Any downtime at the district cooling plant can have a significant impact on the end-user buildings. Due to stringent availability and reliability requirements, the district cooling plant is equipped with robust, industrial-grade equipment and provided with adequate equipment redundancy to prevent unscheduled outages. In contrast, an in-building chiller plant usually operates according to the normal office hours or the operating hours of commercial retail tenants. It is not uncommon to see the building chillers switched off during the night.

Cooling as a service vs on-premise chilled water generation

The district cooling plant is part of an energy utility business that offers cooling as a service, while the in-building chiller plant is essentially an on-premise chilled water generation asset. From a building owner’s perspective, opting for cooling energy as a service from a district cooling plant is an asset-light strategy. The building owner does not have to commit to a substantial initial capital investment in an in-building chiller plant to get access to cooling energy. Instead, they pay for the cooling energy on a “pay as you go” basis, usually billed on a monthly basis. Furthermore, the operation and maintenance of the cooling energy plant are outsourced to the district cooling operator, allowing the building owner to focus and concentrate on their core business.

Economy of Scale Translates into Cost and Energy Efficiency

The district cooling plant serves a much larger cooling demand compared to the in-building chiller plant. Hence, the economy of scale enables the district cooling plant to utilize technology options such as thermal energy storage and high-efficiency series-counterflow chillers, which lower operation costs and increase energy efficiency. This translates into a lower cost of cooling energy for the end-users and a more sustainable energy solution for urban comfort cooling.

Conclusion

The key differences between the district cooling plant and the in-building chiller plant have been explored. Understanding these key differences is essential for engineers who are involved in the planning, design, development, operation and maintenanace of district cooling systems. The district cooling plant offers many advantages, including being part of a utility infrastructure, utilizing industrial-grade equipment, operating 24×7, and offering cooling as a service. The economy of scale enables the district cooling plant to be a more cost-effective and sustainable energy solution for urban comfort cooling.

What are the benefits of chilled water storage in district cooling?

What are the benefits of chilled water storage in district cooling?

Introduction

Chilled Water Storage, being a form of sensible energy storage, utilizes a large insulated tank as a storage vessel for chilled water.  In District Cooling Plants, Chilled Water Storage is used to store the excess chilled water generated by the chillers during periods of low cooling demand. During peak periods, when the cooling demand exceeds the chiller operating capacity, the chilled water tank is discharged, releasing the stored cooling energy to meet the shortfall in the chiller operating capacity.

Schematic – chilled water storage tank in a district cooling plant

The chilled water storage system has the following characteristics:

  • Chilled Water Storage is the process of generating and storing cooling capacity, in the form of chilled water, during off-peak hours to meet parts of the peak cooling demand.
  • Decouples chiller operation from cooling demand.
  • Reduces peak chiller capacity.
  • Increases chiller load factor.
  • Transfers energy consumption during peak hours to off-peak hours.

Chilled water storage in a district cooling plant reduces the installed chiller capacity and enables capital cost savings

A chilled water storage system supplements the cooling capacity of the chillers during peak hours, thereby allowing a substantial reduction in the required operating capacity of the chillers. The smaller chillers will also be able to operate at higher capacity loads for longer hours, resulting in optimum asset utilization.

Figure 1: Chilled water storage decouples cooling energy production from cooling demand

Chilled water storage effectively decouples cooling energy production from cooling demand. As shown in the graph above, chillers are operated continuously during off-peak hours, from 2200 to 0800 hours, even when cooling demand is less than the chiller production capacity. The excess cooling energy from the chillers is stored in the chilled water storage tank. During peak hours, from 0800 to 2200 hours, cooling demand exceeds chiller operating capacity, and the stored energy is discharged to supplement chiller production capacity in meeting the higher cooling demand.

Chiller Sizing in a Traditional Chiller Plant (Non Thermal Energy Storage)
Figure 2: Chiller sizing in a traditional chiller plant without chilled water storage

In a traditional central chiller plant system, without chilled water storage, the chiller operating capacity must be chosen to match the maximum cooling load on the design day. Using the cooling load profile shown in the chart above as an example, the chiller operating capacity must match the peak cooling load of 16,975RT, which occurs only once per 24-hour cycle. Every other hour, the chiller plant will run at a lower part load. This is not conducive to the efficient use of production assets.

Chiller Sizing with Thermal Energy Storage
Figure 3: Chiller sizing with chilled water storage

With the inclusion of a chilled water storage system, the total chiller operating capacity does not have to match the maximum design day cooling demand. Furthermore, the chiller operation can be decoupled from the end-user cooling demand, allowing the total chiller operating capacity to be sized considerably smaller than the maximum cooling load. As shown in the chart above, proper sizing of the chiller operating capacity allows the chillers to run continuously throughout the 24-hour cycle. The chilled water storage system is charged during off-peak hours and then discharged during peak hours to supplement the chillers’ chilled water production.

The incorporation of chilled water storage allows the district cooling plant to have a smaller installed chiller capacity, resulting in substantial capital cost savings in terms of chillers, cooling towers, the balance of plant equipment, and electrical and control systems.

The potential capital cost savings from chilled water storage include the following:

  • Smaller chiller capacity and ancillary equipment
  • Smaller cooling towers and ancillary equipment
  • Smaller electrical system
  • Reduced plant size
  • Reduced piping costs

Chilled water storage in a district cooling plant reduces operation and maintenance costs

In addition to the capital cost savings, the District Cooling plant will also be able to reduce the operation and maintenance costs of the plant.

There will be fewer chillers, cooling towers, pumps, and other ancillary equipment to operate and maintain with a chilled water storage system, lowering the overall operation and maintenance cost of the district cooling plant significantly.

Many electricity utility companies use chilled water storage as a demand management strategy to shift demand for power generation from peak to off-peak hours.

Power generation during off-peak hours is advantageous to the electric utility for the following reasons:

  • Base load power generation is more efficient than peaking power generation plants.
  • Demand shifting increases the load factor of base load generating plants while decreasing demand for expensive and inefficient peaking plants.
  • Transmission and distribution losses are lower during off-peak hours.

Many electrical utilities offer incentives to encourage the adoption of thermal energy storage technology such as chilled water storage due to its obvious benefits in demand management. Differential electricity energy charges (higher peak hour energy charge and lower off-peak hour energy charge) and longer off-peak hours for charging the storage system are among the incentives offered.

Electricity tariff incentives for chilled water storage in Malaysia
Figure 4: Electricity tariff incentives for chilled water storage in Malaysia

These utility incentives have the potential to significantly reduce the electrical utility bill for a district cooling plant that uses chilled water storage, making chilled water storage a viable option for Malaysian district cooling systems.

Chilled water storage in a district cooling plant increases energy efficiency and reduces carbon dioxide emissions

In a District Cooling Plant, chilled water storage also enables the chillers to operate at a higher and more constant load continuously throughout the day. This leads to improved asset utilization efficiency and higher average chiller COP.

Thermal energy storage enables more chillers to operate at night when the ambient wet-bulb temperature is lower which allows for lower cooling water temperature to be supplied to the chiller condenser. The lower compressor lift will increase chiller COP and improve overall chiller plant efficiency.

  • Increased on-site energy efficiency
    • The load leveling or peak shaving operation mode shifts a significant portion of chiller operation from peak hours to off-peak hours. Because of the lower ambient temperature, chillers operate more efficiently during off-peak hours than during peak hours. Chilled water storage allows chillers to operate continuously at close to full capacity and optimum efficiency, improving chiller energy utilization even further.
    • The low flow, high chilled water delta T design also helps to improve chilled water pumping efficiency.
  • Increased source energy efficiency
    • From the standpoint of the power grid, shifting power demand from peak hours to off-peak hours is beneficial for a number of reasons. Lowering peak power demand reduces power generation from the inefficient peaking power generators. With the shift in demand to off-peak hours, there is greater demand for power generation from the base load power generators, which are significantly more energy efficient than peak generators.
    • Furthermore, transmission and distribution losses are lower during off-peak hours, contributing to the energy efficiency improvement of the power grid.
  • Lowering CO2 emissions
    • Increased energy efficiency, both on-site and at the source, will result in lower CO2 emissions.

Chilled water storage in a district cooling plant reduces carbon footprint throughout the life cycle of the system

By lowering the installed chiller capacity in a district cooling plant, chilled water storage helps to lower resource utilization throughout the district cooling system’s life cycle, including construction, operation and maintenance, repair, and disposal. Consequently, a district cooling system will have a lower life-cycle carbon footprint than individual in-building chiller plants serving the same end-user space.

Additional benefits of incorporating chilled water storage in a district cooling system

Additional advantages of chilled water storage in district cooling include the following:

  • System redundancy – A chilled water storage system can provide critical backup cooling for mission-critical applications.
  • Operational and maintenance flexibility – By decoupling chilled water production from cooling demand, a chilled water storage system adds operational and maintenance flexibility to a district cooling plant.
  • Increase district cooling system capacity without adding more chillers – In a brownfield district cooling system, a chilled water storage system can be installed as a satellite plant to supplement cooling demand during peak hours, thereby alleviating peak load bottlenecks.

District cooling improves the energy efficiency while reducing the carbon footprint of urban comfort cooling

District cooling improves the energy efficiency while lowering the carbon footprint of urban comfort cooling.

District cooling has the potential to improve the energy efficiency while also lowering the carbon footprint of comfort cooling in urban areas. The following discussion demonstrates how district cooling technology can be used to achieve these two important objectives:

How does district cooling improve the energy efficiency of cooling energy production?

Due to economies of scale, the district cooling system can adopt energy-efficient technology such as industrial grade high-efficiency chillers, series-connected chiller modules, thermal energy storage, and cogeneration or combined heat and power.

Thermal energy storage shifts cooling energy production from peak hours to off-peak hours.

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